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Oldtimer Studio
Rust, stopped at the source

Zinc Plating

Zinc electroplating for fasteners, brackets and small parts, done in-house, so the hardware that holds a restored car together doesn't rust before the rest of it.

Why zinc matters

Corrosion is one of the biggest problems for classic cars, and bolts, brackets, clips and hinges are often the first parts to go.

What is rust?

Rust is the general term for the red iron oxides that form when iron reacts with oxygen in the presence of water or humidity. Given time, oxygen and water turn any iron object into rust until it falls apart.

Unlike the patina that forms on copper and protects the metal, rust gives no protection to iron or to iron alloys such as steel.

What is zinc?

Zinc is a bluish-white metal used to protect iron and steel from corrosion: it corrodes first, so the steel underneath doesn't. Steel parts can be zinc-coated in several ways:

  • Hot-dip galvanising (dipping in molten zinc)
  • Electroplating (the method we use)
  • Thermal spraying

Our process

Every part is first cleaned back to bare steel. Old plating, paint and rust come off through degreasing, blasting and pickling, because zinc only bonds properly to clean metal.

The parts then go into a zinc electrolyte bath, where an electric current deposits an even layer of zinc over the whole part. The layer is thin, so threads still turn and brackets still fit.

Plated parts go straight back into the restoration.

Frequently asked

Zinc Plating: frequently asked questions

What's the difference between electroplating and hot-dip galvanising?

Hot-dip galvanising dips the part in molten zinc and leaves a thick, uneven coat that can clog threads and change how parts fit. Electroplating deposits a thin, even layer, so fasteners still thread and brackets still fit.

Which parts can you plate?

Fasteners, brackets, clips, hinges, fittings and other small steel parts. Body panels and shells are protected during bodywork and paint instead; see Painting & Bodywork.

Can you plate parts for a car you aren't restoring?

Yes. Bring or send the parts. A typical batch of brackets and fasteners takes 5–10 days.

How long does zinc plating last?

On a car that is kept dry and looked after, plated hardware stays rust-free for many years. Parts exposed to road salt wear faster, as on any car.